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Project case studies, explosion proof, marine, food processing, vapor tight lighting

Explore real industrial LED upgrades across Class I Division 1 and Division 2 hazardous locations, marine decks and passages, NSF food processing spaces, and sealed vapor tight environments. Each case shows measured results, compliant specs, and why the fixtures fit the task, UL844, UL 1598A, NSF. Browse photos and concise summaries, then request a fast photometric layout, itemized quote, and code minded guidance, available nationwide with quick shipping.

All industrial LED project case studies

Tulsa skyline and Broken Arrow Rose District at dusk, LED lit streets, industrial and explosion proof lighting service area

IR3 LED C1D2 land rig lighting, West Texas

Hazardous rated linears improved platform visibility and maintenance.

Port of Houston with tank farms and skyline at dusk, LED yard lights, explosion proof lighting service area

IR3 LED C1D2 pump station lighting, West Virginia

Corridor linears brightened panels and valves with reliable uptime.

Anchorage port with cranes and Chugach Mountains in winter twilight, cool LED facility lights, marine and cold storage lighting service

EXA LED C1D2 scrubber room flood lighting, West Texas

Low glare floods targeted gauges, panels, and walk paths for safer service.

Anchorage port with cranes and Chugach Mountains in winter twilight, cool LED facility lights, marine and cold storage lighting service

LS ESBV shoebox LED parking lot, Dallas Texas

Type III and V optics delivered even coverage and energy savings.

Pittsburgh skyline and yellow bridges at blue hour, LED lit warehouses, industrial high bay and flood lighting service area

IR3 LED C1D2 facility platforms and walkways, West Virginia

Standardized linears reduced failures and improved inspection speed across routes.

Chicago South Branch with rail yards and Willis Tower, LED dock lights at dusk, industrial high bay and vapor tight lighting service area

IR4 LED C1D1 chemical plant addition, North Carolina

Explosion proof linears met UL844 with uniform process area illumination.

Chicago South Branch with rail yards and Willis Tower, LED dock lights at dusk, industrial high bay and vapor tight lighting service area

Marine rated LED flood workboat deck lighting, Alaska

Deck and crane areas gained clear white light and instant starts in cold.

Chicago South Branch with rail yards and Willis Tower, LED dock lights at dusk, industrial high bay and vapor tight lighting service area

NSF food processing LED high bay and vapor tight, Alabama

Hygienic fixtures improved visibility and washdown durability across production zones.

Close-up engraved nameplate showing UL844, UL 1598A Marine, NSF, and IP69K compliance ratings.

Compliance and Ratings for Hazardous, Marine, and Food Grade Lighting

We specify fixtures to match each environment, improving safety, compliance, and inspection readiness across hazardous locations, marine decks, and food processing areas.

  • UL844 listed, Class I Division 1 and Class I Division 2 hazardous locations.

  • UL 1598A Marine suitability for shipboard and nearshore deck operations.

  • NSF hygiene compliance for open food zones and adjacent processing spaces.

  • IP66 to IP69K ingress protection for frequent washdowns and spray exposure.

  • Photometric layouts aligned to code targets, maintained illuminance, and uniformity.

Case study FAQs, explosion proof linear, marine flood, vapor tight

Do you provide photometric layouts for projects like these?

Yes, share drawings, photos, mounting heights, and any target foot candles, we return a code minded layout with maintained illuminance and uniformity, a parts list matched to classification, and a quote. You will also get aiming notes or spacing diagrams so your installer can follow the plan without guesswork.

What is the difference between Class I Division 1 and Class I Division 2?

C1D1 covers areas where flammable gas or vapor is present during normal operations, for example inside certain process rooms. C1D2 covers areas where gas is not usually present, but may exist under abnormal conditions. We match fixtures, temperature codes, and gasketing to the exact classification.

How do UL844 hazardous listings relate to temperature codes and T ratings?

UL844 verifies construction for hazardous locations, while T ratings limit surface temperature so nearby vapors stay below ignition. We select the correct T code for your ambient range and process chemistry, then confirm lens, gasket, and driver choices meet the listed configuration for that model family.

What makes UL 1598A Marine different from standard industrial fixtures?

Marine listings address corrosion, vibration, spray, and motion. Housings, fasteners, and seals resist salt fog and washdown, connectors stay tight under vibration, and optics hold aim on cranes and rails. We specify marine rated floods and linears so deck tasks remain visible in cold, wet, and windy conditions.

How do NSF and IP ratings work in food processing areas?

NSF focuses on hygienic design and cleanability, while IP ratings cover ingress protection. We use smooth housings, sealed entries, and lens materials that tolerate sanitation, then pick IP66 to IP69K as needed. The result is bright, clean light that survives washdown without trapping residue or moisture.

Can you retrofit existing poles or conduit without reworking everything?

Often yes. We review photos and dimensions, then match bracketry, arms, or mounting kits to your poles and structure. In hazardous locations we reuse compliant conduit where possible and replace failing boxes or seals. The design reduces disruption, keeps circuits intact, and shortens install time.

Do you support controls like photocells, occupancy, or zones?

Yes, we can add photocontrols, wireless nodes, or simple occupancy where classification allows it. For hazardous areas we follow approved accessories and sealed entries. In food or parking applications we tune schedules and dimming so you save energy without compromising inspection light levels or nighttime security.

What documentation do you supply for permitting and safety reviews?

You get datasheets, installation sheets, cut sheets with listings, a layout report with maintained values, and a bill of materials. For hazardous or marine jobs we include classification notes, temperature code selections, and mounting details. This packet helps your AHJ and safety team review quickly.

What are typical lead times and how do you handle shipping?

Lead times vary by classification and quantity. Standard industrial and parking items are usually quick, while C1D1 or large quantities can take longer. We confirm timelines before you approve. Orders ship with protected packaging, labeled by area or pole, and tracking so crews can stage work efficiently.

How do you support maintenance after the project goes live?

We standardize families and drivers to simplify spares, document part numbers, and keep replacement kits consistent. Hazardous and marine fixtures are selected for vibration and sealing, which reduces failures. If you need help later, we can review photos and logs, then adjust optics or placement for better results.

Get a Project Layout and Compliant Specification

Share dimensions and photos, we will deliver a photometric layout, itemized quote, and documentation.